Shop KLR650 2007 and earlier

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661 forged piston kit
1987-1995 sprocket retainer plate2007/earlier OEM Kawasaki clutch cable661 forged piston kit

Sprocket retainer plate. Fits ONLY 1987-1995. No longer available from Kawasaki.

OEM Kawsaki clutch cable. Fits 2007 and earlier.

Oversize piston kit, fits all years KLR650. Forged, lightweight, 1mm over stock. Premium rings.




aftermarket cylinder liner for klr650Air filter plastic frameBarnett clutch spring set for klr650

Thicker walls than the stock liner. Fits cylinder blocks for 1996 and later klr650. Requires clearancing of material inside the cylinder block. This is easy to do with dremel or die grinder. Can be bored to 105mm for aftermarket piston. We'll...

OEM plastic foam air filter support

Set of Barnett clutch springs for 1996 through early 2011 klr650 . Set of 5. Different wind, different wire. These work very well. Important - they will NOT measure the same length as the factory springs.




Caliper plate for 320mm rotor, 2007/earlier forks, stock caliper Caliper plate for 320mm rotor, 2007/earlier forks, using SV cali
Caliper plate for 320mm rotor, 2007/earlier forks, stock caliperCaliper plate for 320mm rotor, 2007/earlier forks, using SV calicam bearing bolts - set of 8

adapter plate for 2007/earlier forks, using 320mm rotor and stock caliper.

adapter plate for 2007/earlier forks, using 320mm rotor and SV650 caliper.

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.




choke thumb lever assembly gen1 onlycirclip - replacement JEClutch plates OEM Kawasaki 1997-early 2011

choke thumb lever assembly for gen1 klr650. This includes the thumb lever and the housing. If you don't already have one, also get the choke lever and mirror relocation bracket - this will help you avoid breaking this part the next time!

Replacement circlip for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using spiroloacks to retain the wrist pin.


Price is for 2 circlips.

OEM Kawasaki clutch friction plates. Fit mid-1996 to early 2011. Set of 8.




Clymer manual 2007/earliercoasting enricher diaphragm kitcountershaft collar

Clymer service manual for the 2007/earlier KLR650

Aftermarket replacement coasting enricher diaphragm, spring, and o-ring.

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part




countershaft collar o-ringcountershaft sealCylinder base gasket - Kawasaki OEM

replacement o-ring for output shaft collar. Kawasaki part.

Replacement seal for countershaft, fit into case behind countershaft sprocket. Kwasaki part.

Genuine Kawasaki OEM cylinder base gasket




cylinder bore & hone for 661cylinder work for 705 or 719dowel for engine cases and cam bearings

Cylinder boring and honing for the 661 piston kit. Please read full description before ordering.

Cylinder work for the 719 or 705 piston kit. Does not include liner.

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.




drain plug crush washers, package of 4Drill through upper bolt ONLY for SW Motech and Tuskenricher nut or choke nut

Aluminum washers for 12mm drain plug. 

ONLY the upper bolt for thedrill through kit. Used with SM Motech and Tusk bars, or other bars that use the main from to subframe attachment point. JUST THE BOLT.

replacement plastic enricher nut, or choke cable nut, for the factory carb.




Head gasket Kawasaki OEMHead gasket Kawasaki OEM Cut for big bore up to 692klr cylinder head refurbish

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

Refurbish your good usable cylinder head. 




OEM exhaust valveOEM intake valveOEM petcock rebuild kit

Exhaust valve, Kawasaki OEM

Intake valve, Kawasaki OEM

Rebuild kit for the original Kawasaki vacuum operated petcock. Made in Japan.




Oil Filter Bypass Tuberear hub rubber damperrings 685

Oil filter bypass tube. Often lost, thrown away with the old filter. You need this in the engine to make sure the oil passes through the filter. Only fits one way, small end into the engine first.

Rear hub, rubber damper. This is the rubber part that fits between the sprocket carrier and hub. Kawasaki OEM part.

replacement ring set for JE/Eagle 685 piston




685 forged piston kit
Spirolock - replacement JEwaterpump rebuild kit, klr650685 forged piston kit

Replacement spirolock for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using circlips to retain the wrist pin.


Price is per each - 2 are needed for each piston.

The internal parts needed to rebuild the water pump. O-ring, mechanical seal, and oil seal. You would also likely need a waterpump gasket and clutch cover gasket.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.




692 forged piston kit 719 forged piston kit Complete lever kit with torsion spring incl special tools
692 forged piston kit719 forged piston kitComplete lever kit with torsion spring incl special tools

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 3.00mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 5.0mm over stock. Premium rings.

Everything you need except standard shop tools tools!




Complete kit w/torsion spring less tools Basic lever kit (basic doohickey kit) Torsion spring
Complete kit w/torsion spring less toolsBasic lever kit (basic doohickey kit)Torsion spring

Kit includes:

Eagle basic lever (Doo) kit (does not include extension springs)

Rotor bolt

Torsion spring

Inner left side gasket

Outer left side gasket

Basic lever kit - the famous Eagle balancer adjustment lever (doohickey). High strength heat-treated aerospace grade stainless. No springs are included. Special tools req'd.


Torsion spring for the klr650 balancer system. Offers several advantages over the factory style extension springs: longer adjustment range, captured on install - spring body can't fall into crankcase.




Rotor bolt Rotor puller Rotor holder wrench
Rotor boltRotor pullerRotor holder wrench

Rotor bolt, genuine OEM Kawasaki.

Rotor puller, made by Eagle! High strength alloy steel. 19mm (also fits 3/4 scket) hex. Don't use those pullers made of soft screw stock, use the good stuff!

Rotor holder wrench used during the lever/doohickey upgrade. Use during rotor bolt removal and with rotor puller to remove rotor from end of crankshaft. Use during install of new rotor bolt. Non-magnetic. Design makes it harder to slip and damage rotor.




Left side inner gasket Left side outer gasket
Left side inner gasketLeft side outer gasketfuel elbow for carb with o-rings

left side inner gasket, genuine OEM Kawasaki.

Left side outer gasket. Genuine OEM Kawasaki.

Repplcement fuel inlet elbow for carb with o-rings. This is genuine Kawasaki part. This fits carb's 1987-2009. In 2010 Kawaski changed the carb.




water pump cover gasketcam chain tensioner gasketclutch cover gasket

Genuine OEM Kawasaki waterpump cover gasket

Cam chain tensioner gasket, OEM Kawasaki part. Often needed during valve adjustment or other top end work.

Kawasaki OEM clutch cover gasket.




Rear master cylinder and brake pedal mount raising links for 2007/earlier KLR650 Lowering links for 2007 and earlier KLR650
Rear master cylinder and brake pedal mountraising links for 2007/earlier KLR650Lowering links for 2007 and earlier KLR650

Replaces the factory cast part with a much stronger machined bracket.

This links slightly change the rear suspension geometry - they are very popular! The bike will sit slightly higher in the back. It will also take more weight to compress the suspension as compared to the stock setup.

Lowering links for the 2007 and esrlir. These links lower the bike about 1", depending on where you measure. You should consider sliding the fork tubes up 1" after installing these. Instructions are supplied with the links. Made in USA by Eagle...




stainless brake lines EBC brake pads
stainless brake linesEBC brake padscylinder bore & hone for 692

stainless braided brake lines

EBC braks pads

Cylinder boring and honing for the 692 piston kit. Read full description before ordering.




EBC 320mm front brake rotor
cylinder bore & hone for 685EBC 320mm front brake rotorShark fin rear disk protector

Cylinder boring and honing for the 685 piston kit. Read full description before ordering.

320mm front brake for KLR650

Shark fin rear disk protector for 1987-2007




Fork brace for KLR650, 2007 and earlier (back to 1987)
Fork brace for KLR650, 2007 and earlier (back to 1987)Low fender Mounting KitNGK Iridium spark plug

Fork brace precision machined from aluminum barstock. Drilled and tapped for lower fender attachment. Hard anodized black for corrosion protection. Fits 1987 through 2007, A model only, sold in US 1987-2007.

Low fender mounting kit for use wit the Eagle fork brace.

NGK Iridium spark plug. Long lasting, best quality. No need to gap, just install. Hex is 18mm, same as stock. Remember to clean sround the plug with air compressor before removing the old one. There is also a drain hole on the right side of head,...




KLX jet kit Countershaft sprocket
KLX jet kitexhaust crush gasketCountershaft sprocket

KLX needle, main jets, etc

Exhaust crush gasket. This is the copper gasket between the cylinder head and the exhaust header. Remember to keep the nuts tight - check the at 100 miles and 500 miles. 

Countershaft sprocket




Prevailing torque nut final drive chain for klr650
Prevailing torque nutcountershaft sprocket shim kitfinal drive chain for klr650

prevailaing torque nut for the 1996 and lter KLR650

Shim kit to remove the lateral play in the countershaft sprocket.

X-ring final drive chain for klr650




rear sprocket for KLR 650 Drill through subframe upgrade kit
rear sprocket for KLR 650Drill through subframe upgrade kitSubframe bolt upgrade

rear sprocket for klr650 OEM KAwasaki


Non-drill though kit. Replace factory bolts with stronger bolts.




carb screw upgrade kit front master cylinder screws
Valve shims for KLR650carb screw upgrade kitfront master cylinder screws

vavle shims to fit KLR650

Make your life easier when working on the carb - get these screws!

replacement screws for the front master cylinder reservoir lid.




Choke and mirror relocation bracket .7" bar risers 1.5" bar risers
Choke and mirror relocation bracket.7" bar risers1.5" bar risers

Machined from aluminum bar stock, hard black anodized. relocates choke lever and mirrir bracket to a safer place!

.7 risers, profiled to match KLR triple clamp. Fits KLR650 and others

1.5" bar risers. Machined aluminum, silver or hard black anodized.




Manual Petcock for KLR650 HiFlo Oil Filter Quick Jack
Manual Petcock for KLR650HiFlo Oil FilterQuick Jack

Manual Petcock, replaces factory vacuum petcock. Direct bolt on.

HiFlo oil filter for the KLR

Also known as a trail jack. Used to support front or rear of bike in combination with sidestand and either wheel. Light, made from steel tubing, fits in a tank bag or tool tube. Telescopes so can be used for any bike.




Oil Filler Cap - natural or black hard anodize low profile magnetic drain plug
Oil Filler Cap - natural or black hard anodizelow profile magnetic drain plugViton valve stem seals for your klr650 engine!

Machined aluminum oil filler cap. Uses 6mm hex key (there's one in the factory tool kit). Includes new o-ring too! Hard anodized. Natural hard anodize closely matches engine color 1997 through 2010.

Steel, comes with 4 crush washers.



Viton valve stem seals for  the KLR650. Just the best available. Price is for set - so you need to order 1 set to get 4 seals. ($2.99 each)




Uni air filter Uni air filter care kit.
Uni air filterUni air filter care kit.

These work very well in the KLR. Flow tests by Cary Aspy said these are the best. Filter care kit available separately. IMPORTANT! You must have the proper oil. Order the filter care kit if you don't have the proper oil. These are not oiled when new!

Keep your engine and filter working well with this kit. Filter cleaner and oil.