Shop KLR650 2007 and earlier

 
1 - 93 of 93 items
Sort By:
661 forged piston kit
1987-1995 sprocket retainer plate2007/earlier OEM Kawasaki clutch cable661 forged piston kit

Sprocket retainer plate. Fits ONLY 1987-1995. No longer available from Kawasaki.

OEM Kawsaki clutch cable. Fits 2007 and earlier.

Oversize piston kit, fits all years KLR650. Forged, lightweight, 1mm over stock. Premium rings.

$9.95

$10.99

$299.95

acorn nut 8mmaftermarket cylinder liner for klr650Air filter plastic frame

Acorn nut, 8mm. Used on exhaust header studs, etc

Not OEM Kawasaki, these are aftermarket.

Thicker walls than the stock liner. Fits cylinder blocks for 1996 and later klr650. Requires clearancing of material inside the cylinder block. This is easy to do with dremel or die grinder. Can be bored to 105mm for aftermarket piston. We'll...

OEM plastic foam air filter support

$1.49

$150.00

$15.99

Caliper plate for 320mm rotor, 2007/earlier forks, stock caliper
Barnett clutch spring set for klr650 2012/laterBarnett clutch spring set for klr650 late 1996- early 2011Caliper plate for 320mm rotor, 2007/earlier forks, stock caliper

Set of Barnett clutch springs for 2012 and later klr650 . Set of 5. Different wind, different wire. These work very well. Important - they will NOT measure the same length as the factory springs.

Set of Barnett clutch springs for 1996 through early 2011 klr650 . Set of 5. Different wind, different wire. These work very well. Important - they will NOT measure the same length as the factory springs.

adapter plate for 2007/earlier forks, using 320mm rotor and stock caliper.

$17.95

$17.95

$39.95

Caliper plate for 320mm rotor, 2007/earlier forks, using SV cali
Caliper plate for 320mm rotor, 2007/earlier forks, using SV calicam bearing bolts - set of 8Carb diaphragm assembly

adapter plate for 2007/earlier forks, using 320mm rotor and SV650 caliper.

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.

Carb diaphragm assembly for the stock cvk40 carb. This is an aftermarket part.

$39.95

$6.99

$48.95

choke thumb lever assembly gen1 onlycirclip - replacement JEClutch plates OEM Kawasaki 1997-early 2011

choke thumb lever assembly for gen1 klr650. This includes the thumb lever and the housing. If you don't already have one, also get the choke lever and mirror relocation bracket - this will help you avoid breaking this part the next time!

Replacement circlip for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using spiroloacks to retain the wrist pin.

 

Price is for 2 circlips.

OEM Kawasaki clutch friction plates. Fit mid-1996 to early 2011. Set of 8.

$13.99

$3.71

$64.00

Clymer manual 2007/earliercoasting enricher diaphragm kitcountershaft collar

Clymer service manual for the 2007/earlier KLR650

Aftermarket replacement coasting enricher diaphragm, spring, and o-ring.

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part

$29.95

$26.99

$18.99

countershaft collar o-ringcountershaft sealCylinder base gasket - Kawasaki OEM

replacement o-ring for output shaft collar. Kawasaki part.

Replacement seal for countershaft, fit into case behind countershaft sprocket. Kwasaki part.

Genuine Kawasaki OEM cylinder base gasket

$3.49

$5.99

$8.99

cylinder bore & hone for 661cylinder work for 705 or 719dowel for engine cases and cam bearings

Cylinder boring and honing for the 661 piston kit. Please read full description before ordering.

Cylinder work for the 719 or 705 piston kit. Does not include liner.

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.

$114.95

$229.00

$0.49

Drill through subframe upgrade kit - Universal
drain plug crush washers, package of 4Drill through subframe upgrade kit - Universalenricher nut or choke nut

Aluminum washers for 12mm drain plug. 

 

replacement plastic enricher nut, or choke cable nut, for the factory carb.

We'll have these made of aluminum soon!

$1.29

$33.99

$7.99

enricher nut or choke nut - aluminum
enricher nut or choke nut - aluminumHead gasket Kawasaki OEMHead gasket Kawasaki OEM Cut for big bore up to 692

replacement ALUMINUM enricher nut, or choke cable nut, for the factory carb. Upgrade from original plastic part. Much stronger but still can be broken if you're not paying attention. Use caution and care when working on or around the part.

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

$19.99

$42.99

$47.50

inline fuel filter 90 degreeklr cylinder head refurbishmaster link clip type

Clear plastic fuel filter, metal element. 90 degree.

Refurbish your good usable cylinder head. 

replacement master link. matches the final drive chain we sell.

$5.99

$190.00

$8.95

master link rivet typeOEM exhaust valveOEM intake valve

replacement master link. matches the final drive chain we sell.

Exhaust valve, Kawasaki OEM

Intake valve, Kawasaki OEM

$8.95

$58.00

$38.00

OEM petcock rebuild kitOil Filter Bypass Tuberear hub rubber damper

Rebuild kit for the original Kawasaki vacuum operated petcock. Made in Japan.

Oil filter bypass tube. Often lost, thrown away with the old filter. You need this in the engine to make sure the oil passes through the filter. Only fits one way, small end into the engine first.

Rear hub, rubber damper. This is the rubber part that fits between the sprocket carrier and hub. Kawasaki OEM part.

$26.99

$17.99

$34.99

rings 685Spirolock - replacement JEvalve cover gasket, Kawasaki OEM

replacement ring set for JE/Eagle 685 piston

Replacement spirolock for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using circlips to retain the wrist pin.

 

Price is per each - 2 are needed for each piston.

Genuine Kawasaki valve cover gasket. This usually last the life of the bike, but can be damaged and need replacement.

$29.95

$4.77

$50.00

685 forged piston kit 692 forged piston kit
waterpump rebuild kit, klr650685 forged piston kit692 forged piston kit

The internal parts needed to rebuild the water pump. O-ring, mechanical seal, and oil seal. You would also likely need a waterpump gasket and clutch cover gasket.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 3.00mm over stock. Premium rings.

$18.99

$299.95

$299.95

719 forged piston kit Complete lever kit with torsion spring incl special tools Complete kit w/torsion spring less tools
719 forged piston kitComplete lever kit with torsion spring incl special toolsComplete kit w/torsion spring less tools

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 5.0mm over stock. Premium rings.

Everything you need except standard shop tools tools!

Kit includes:

Eagle basic lever (Doo) kit (does not include extension springs)

Rotor bolt

Torsion spring

Inner left side gasket

Outer left side gasket

$329.99

$147.95

$108.95

Basic lever kit (basic doohickey kit) Torsion spring Rotor bolt
Basic lever kit (basic doohickey kit)Torsion springRotor bolt

Basic lever kit - the famous Eagle balancer adjustment lever (doohickey). High strength heat-treated aerospace grade stainless. No springs are included. Special tools req'd.

 

Torsion spring for the klr650 balancer system. Offers several advantages over the factory style extension springs: longer adjustment range, captured on install - spring body can't fall into crankcase.

Rotor bolt, genuine OEM Kawasaki.

$39.95

$13.95

$16.95

Rotor puller Rotor holder wrench Left side inner gasket
Rotor pullerRotor holder wrenchLeft side inner gasket

Rotor puller, made by Eagle! High strength alloy steel. 19mm (also fits 3/4 scket) hex. Don't use those pullers made of soft screw stock, use the good stuff!

Rotor holder wrench used during the lever/doohickey upgrade. Use during rotor bolt removal and with rotor puller to remove rotor from end of crankshaft. Use during install of new rotor bolt. Non-magnetic. Design makes it harder to slip and damage rotor.

left side inner gasket, genuine OEM Kawasaki.

$12.95

$29.95

$21.95

Left side outer gasket
Left side outer gasketfuel elbow for carb with o-ringswater pump cover gasket

Left side outer gasket. Genuine OEM Kawasaki.

Repplcement fuel inlet elbow for carb with o-rings. This is genuine Kawasaki part. This fits carb's 1987-2009. In 2010 Kawaski changed the carb.

Genuine OEM Kawasaki waterpump cover gasket

$21.95

$8.00

$5.19

Rear master cylinder and brake pedal mount
cam chain tensioner gasketclutch cover gasketRear master cylinder and brake pedal mount

Cam chain tensioner gasket, OEM Kawasaki part. Often needed during valve adjustment or other top end work.

Kawasaki OEM clutch cover gasket.

Replaces the factory cast part with a much stronger machined bracket.

$3.09

$22.50

$49.95

raising links for 2007/earlier KLR650 Lowering links for 2007 and earlier KLR650 stainless brake lines
raising links for 2007/earlier KLR650Lowering links for 2007 and earlier KLR650stainless brake lines

This links slightly change the rear suspension geometry - they are very popular! The bike will sit slightly higher in the back. It will also take more weight to compress the suspension as compared to the stock setup.

Lowering links for the 2007 and esrlir. These links lower the bike about 1", depending on where you measure. You should consider sliding the fork tubes up 1" after installing these. Instructions are supplied with the links. Made in USA by Eagle...

stainless braided brake lines

$69.95

$69.95

$30.95

EBC brake pads
EBC brake padscylinder bore & hone for 692cylinder bore & hone for 685

EBC braks pads

Cylinder boring and honing for the 692 piston kit. Read full description before ordering.

Cylinder boring and honing for the 685 piston kit. Read full description before ordering.

$0.00

$114.95

$114.95

EBC 320mm front brake rotor Fork brace for KLR650, 2007 and earlier (back to 1987)
EBC 320mm front brake rotorShark fin rear disk protectorFork brace for KLR650, 2007 and earlier (back to 1987)

320mm front brake for KLR650

Shark fin rear disk protector for 1987-2007

Fork brace precision machined from aluminum barstock. Drilled and tapped for lower fender attachment. Hard anodized black for corrosion protection. Fits 1987 through 2007, A model only, sold in US 1987-2007.

$219.99

$69.95

$119.95

KLX jet kit
Low fender Mounting KitNGK Iridium spark plugKLX jet kit

Low fender mounting kit for use wit the Eagle fork brace.

NGK Iridium spark plug. Long lasting, best quality. No need to gap, just install. Hex is 18mm, same as stock. Remember to clean sround the plug with air compressor before removing the old one. There is also a drain hole on the right side of head,...

KLX needle, main jets, etc

$10.99

$8.99

$54.95

Countershaft sprocket Prevailing torque nut
exhaust crush gasketCountershaft sprocketPrevailing torque nut

Exhaust crush gasket. This is the copper gasket between the cylinder head and the exhaust header. Remember to keep the nuts tight - check the at 100 miles and 500 miles. 

Countershaft sprocket

prevailaing torque nut for the 1996 and lter KLR650

$6.79

$30.95

$9.95

final drive chain for klr650 rear sprocket for KLR 650
countershaft sprocket shim kitfinal drive chain for klr650rear sprocket for KLR 650

Shim kit to remove the lateral play in the countershaft sprocket.

X-ring final drive chain for klr650

rear sprocket for klr650 OEM KAwasaki

$9.95

$88.95

$54.95

carb screw upgrade kit
Subframe bolt upgradeValve shims for KLR650carb screw upgrade kit

Non-drill though kit. Replace factory bolts with stronger bolts.

vavle shims to fit KLR650

Make your life easier when working on the carb - get these screws!

$5.00

$10.95

$5.00

front master cylinder screws Choke and mirror relocation bracket .7" bar risers
front master cylinder screwsChoke and mirror relocation bracket.7" bar risers

replacement screws for the front master cylinder reservoir lid.

Machined from aluminum bar stock, hard black anodized. relocates choke lever and mirrir bracket to a safer place!

.7 risers, profiled to match KLR triple clamp. Fits KLR650 and others

$2.00

$18.49

$29.95

1.5" bar risers Manual Petcock for KLR650 HiFlo Oil Filter
1.5" bar risersManual Petcock for KLR650HiFlo Oil Filter

1.5" bar risers. Machined aluminum, silver or hard black anodized.

Manual Petcock, replaces factory vacuum petcock. Direct bolt on.

HiFlo oil filter for the KLR

$29.95

$33.99

$3.99

Quick Jack Oil Filler Cap - black hard anodize low profile magnetic drain plug
Quick JackOil Filler Cap - black hard anodizelow profile magnetic drain plug

Also known as a trail jack. Used to support front or rear of bike in combination with sidestand and either wheel. Light, made from steel tubing, fits in a tank bag or tool tube. Telescopes so can be used for any bike.

Machined aluminum oil filler cap. Uses 6mm hex key (there's one in the factory tool kit). Includes new o-ring too! Hard anodized. Black only.

Steel, comes with 4 crush washers.

 

 

$34.95

$21.95

$10.95

Uni air filter Uni air filter care kit.
Viton valve stem seals for your klr650 engine!Uni air filterUni air filter care kit.

Viton valve stem seals for  the KLR650. Just the best available. Price is for set - so you need to order 1 set to get 4 seals. ($2.99 each)

These work very well in the KLR. Flow tests by Cary Aspy said these are the best. Filter care kit available separately. IMPORTANT! You must have the proper oil. Order the filter care kit if you don't have the proper oil. These are not oiled when new!

Keep your engine and filter working well with this kit. Filter cleaner and oil.

$11.96

$22.95

$19.95