Shop Fits all years KLR650

 
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685 forged piston kit
685 forged piston kitaftermarket cylinder liner for klr650Air filter plastic frame

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.

Thicker walls than the stock liner. Fits cylinder blocks for 1996 and later klr650. Requires clearancing of material inside the cylinder block. This is easy to do with dremel or die grinder. Can be bored to 105mm for aftermarket piston. We'll...

OEM plastic foam air filter support

$299.95

$150.00

$15.99

cam bearing bolts - set of 8circlip - replacement JEcoasting enricher diaphragm kit

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.

Replacement circlip for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using spiroloacks to retain the wrist pin.

 

Price is for 2 circlips.

Aftermarket replacement coasting enricher diaphragm, spring, and o-ring.

$6.99

$3.71

$26.99

countershaft collarcountershaft collar o-ringcountershaft seal

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part

replacement o-ring for output shaft collar. Kawasaki part.

Replacement seal for countershaft, fit into case behind countershaft sprocket. Kwasaki part.

$18.99

$3.49

$5.99

Cylinder base gasket - Kawasaki OEMcylinder bore & hone for 661cylinder bore & hone for 685

Genuine Kawasaki OEM cylinder base gasket

Cylinder boring and honing for the 661 piston kit. Please read full description before ordering.

Cylinder boring and honing for the 685 piston kit. Read full description before ordering.

$8.99

$114.95

$114.95

cylinder work for 705 or 719dowel for engine cases and cam bearingsdrain plug crush washers, package of 4

Cylinder work for the 719 or 705 piston kit. Does not include liner.

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.

Aluminum washers for 12mm drain plug. 

$229.00

$0.49

$1.29

enricher nut or choke nutHead gasket Kawasaki OEMHead gasket Kawasaki OEM Cut for big bore up to 692

replacement plastic enricher nut, or choke cable nut, for the factory carb.

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

$5.99

$42.99

$47.50

klr cylinder head refurbishOEM exhaust valveOEM intake valve

Refurbish your good usable cylinder head. 

Exhaust valve, Kawasaki OEM

Intake valve, Kawasaki OEM

$190.00

$48.00

$30.00

OEM petcock rebuild kitOil Filter Bypass Tuberear hub rubber damper

Rebuild kit for the original Kawasaki vacuum operated petcock. Made in Japan.

Oil filter bypass tube. Often lost, thrown away with the old filter. You need this in the engine to make sure the oil passes through the filter. Only fits one way, small end into the engine first.

Rear hub, rubber damper. This is the rubber part that fits between the sprocket carrier and hub. Kawasaki OEM part.

$26.99

$17.99

$34.99

rings 685Spirolock - replacement JEwaterpump rebuild kit, klr650

replacement ring set for JE/Eagle 685 piston

Replacement spirolock for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using circlips to retain the wrist pin.

 

Price is per each - 2 are needed for each piston.

The internal parts needed to rebuild the water pump. O-ring, mechanical seal, and oil seal. You would also likely need a waterpump gasket and clutch cover gasket.

$29.95

$4.77

$18.99

661 forged piston kit 692 forged piston kit 719 forged piston kit
661 forged piston kit692 forged piston kit719 forged piston kit

Oversize piston kit, fits all years KLR650. Forged, lightweight, 1mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 3.00mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 5.0mm over stock. Premium rings.

$299.95

$299.95

$329.99

Complete lever kit with torsion spring incl special tools Complete kit w/torsion spring less tools Basic lever kit (basic doohickey kit)
Complete lever kit with torsion spring incl special toolsComplete kit w/torsion spring less toolsBasic lever kit (basic doohickey kit)

Everything you need except standard shop tools tools!

Kit includes:

Eagle basic lever (Doo) kit (does not include extension springs)

Rotor bolt

Torsion spring

Inner left side gasket

Outer left side gasket

Basic lever kit - the famous Eagle balancer adjustment lever (doohickey). High strength heat-treated aerospace grade stainless. No springs are included. Special tools req'd.

 

$147.95

$108.95

$39.95

Rotor bolt Torsion spring Rotor puller
Rotor boltTorsion springRotor puller

Rotor bolt, genuine OEM Kawasaki.

Torsion spring for the klr650 balancer system. Offers several advantages over the factory style extension springs: longer adjustment range, captured on install - spring body can't fall into crankcase.

Rotor puller, made by Eagle! High strength alloy steel. 19mm (also fits 3/4 scket) hex. Don't use those pullers made of soft screw stock, use the good stuff!

$16.95

$13.95

$12.95

Rotor holder wrench Left side inner gasket Left side outer gasket
Rotor holder wrenchLeft side inner gasketLeft side outer gasket

Rotor holder wrench used during the lever/doohickey upgrade. Use during rotor bolt removal and with rotor puller to remove rotor from end of crankshaft. Use during install of new rotor bolt. Non-magnetic. Design makes it harder to slip and damage rotor.

left side inner gasket, genuine OEM Kawasaki.

Left side outer gasket. Genuine OEM Kawasaki.

$29.95

$21.95

$21.95

.7" bar risers 1.5" bar risers
.7" bar risers1.5" bar risersexhaust crush gasket

.7 risers, profiled to match KLR triple clamp. Fits KLR650 and others

1.5" bar risers. Machined aluminum, silver or hard black anodized.

Exhaust crush gasket. This is the copper gasket between the cylinder head and the exhaust header. Remember to keep the nuts tight - check the at 100 miles and 500 miles. 

$29.95

$29.95

$6.79

EBC brake pads stainless brake lines EBC 320mm front brake rotor
EBC brake padsstainless brake linesEBC 320mm front brake rotor

EBC braks pads

stainless braided brake lines

320mm front brake for KLR650

$0.00

$30.95

$219.99

Rear master cylinder and brake pedal mount
Rear master cylinder and brake pedal mountNGK Iridium spark plugLow fender Mounting Kit

Replaces the factory cast part with a much stronger machined bracket.

NGK Iridium spark plug. Long lasting, best quality. No need to gap, just install. Hex is 18mm, same as stock. Remember to clean sround the plug with air compressor before removing the old one. There is also a drain hole on the right side of head,...

Low fender mounting kit for use wit the Eagle fork brace.

$39.95

$8.99

$10.99

KLX jet kit Uni air filter Uni air filter care kit.
KLX jet kitUni air filterUni air filter care kit.

KLX needle, main jets, etc

These work very well in the KLR. Flow tests by Cary Aspy said these are the best. Filter care kit available separately. IMPORTANT! You must have the proper oil. Order the filter care kit if you don't have the proper oil. These are not oiled when new!

Keep your engine and filter working well with this kit. Filter cleaner and oil.

$54.95

$22.95

$19.95

Manual Petcock for KLR650 carb screw upgrade kit Drill through subframe upgrade kit
Manual Petcock for KLR650carb screw upgrade kitDrill through subframe upgrade kit

Manual Petcock, replaces factory vacuum petcock. Direct bolt on.

Make your life easier when working on the carb - get these screws!

 

$33.99

$5.00

$24.00

front master cylinder screws
Subframe bolt upgradefront master cylinder screwsValve shims for KLR650

Non-drill though kit. Replace factory bolts with stronger bolts.

replacement screws for the front master cylinder reservoir lid.

vavle shims to fit KLR650

$5.00

$2.00

$10.95

Prevailing torque nut Countershaft sprocket
Prevailing torque nutcountershaft sprocket shim kitCountershaft sprocket

prevailaing torque nut for the 1996 and lter KLR650

Shim kit to remove the lateral play in the countershaft sprocket.

Countershaft sprocket

$9.95

$9.95

$30.95

final drive chain for klr650 rear sprocket for KLR 650 HiFlo Oil Filter
final drive chain for klr650rear sprocket for KLR 650HiFlo Oil Filter

X-ring final drive chain for klr650

rear sprocket for klr650 OEM KAwasaki

HiFlo oil filter for the KLR

$88.95

$54.95

$3.99

Quick Jack low profile magnetic drain plug
Quick Jacklow profile magnetic drain plugViton valve stem seals for your klr650 engine!

Also known as a trail jack. Used to support front or rear of bike in combination with sidestand and either wheel. Light, made from steel tubing, fits in a tank bag or tool tube. Telescopes so can be used for any bike.

Steel, comes with 4 crush washers.

 

 

Viton valve stem seals for  the KLR650. Just the best available. Price is for set - so you need to order 1 set to get 4 seals. ($2.99 each)

$29.95

$10.95

$11.96

Oil Filler Cap - natural or black hard anodize
Oil Filler Cap - natural or black hard anodizecam chain tensioner gasketclutch cover gasket

Machined aluminum oil filler cap. Uses 6mm hex key (there's one in the factory tool kit). Includes new o-ring too! Hard anodized. Natural hard anodize closely matches engine color 1997 through 2010.

Cam chain tensioner gasket, OEM Kawasaki part. Often needed during valve adjustment or other top end work.

Kawasaki OEM clutch cover gasket.

$21.95

$3.09

$22.50

cylinder bore & hone for 692fuel elbow for carb with o-ringswater pump cover gasket

Cylinder boring and honing for the 692 piston kit. Read full description before ordering.

Repplcement fuel inlet elbow for carb with o-rings. This is genuine Kawasaki part. This fits carb's 1987-2009. In 2010 Kawaski changed the carb.

Genuine OEM Kawasaki waterpump cover gasket

$114.95

$8.00

$5.19