Shop Fits all years KLR650

 
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685 forged piston kit
685 forged piston kitacorn nut 8mmaftermarket cylinder liner for klr650

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.

Acorn nut, 8mm. Used on exhaust header studs, etc

Not OEM Kawasaki, these are aftermarket.

Thicker walls than the stock liner. Fits cylinder blocks for 1996 and later klr650. Requires clearancing of material inside the cylinder block. This is easy to do with dremel or die grinder. Can be bored to 105mm for aftermarket piston. We'll...

$299.95

$1.49

$150.00

Air filter plastic framecam bearing bolts - set of 8Carb diaphragm assembly

OEM plastic foam air filter support

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.

Carb diaphragm assembly for the stock cvk40 carb. This is an aftermarket part.

$15.99

$6.99

$48.95

circlip - replacement JEcoasting enricher diaphragm kitcountershaft collar

Replacement circlip for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using spiroloacks to retain the wrist pin.

 

Price is for 2 circlips.

Aftermarket replacement coasting enricher diaphragm, spring, and o-ring.

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part

$3.71

$26.99

$18.99

countershaft collar o-ringcountershaft sealCylinder base gasket - Kawasaki OEM

replacement o-ring for output shaft collar. Kawasaki part.

Replacement seal for countershaft, fit into case behind countershaft sprocket. Kwasaki part.

Genuine Kawasaki OEM cylinder base gasket

$3.49

$5.99

$8.99

cylinder bore & hone for 661cylinder bore & hone for 685cylinder work for 705 or 719

Cylinder boring and honing for the 661 piston kit. Please read full description before ordering.

Cylinder boring and honing for the 685 piston kit. Read full description before ordering.

Cylinder work for the 719 or 705 piston kit. Does not include liner.

$114.95

$114.95

$229.00

Drill through subframe upgrade kit - Universal
dowel for engine cases and cam bearingsdrain plug crush washers, package of 4Drill through subframe upgrade kit - Universal

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.

Aluminum washers for 12mm drain plug. 

 

$0.49

$1.29

$33.99

enricher nut or choke nut - aluminum
enricher nut or choke nutenricher nut or choke nut - aluminumgas tank hockey puck

replacement plastic enricher nut, or choke cable nut, for the factory carb.

We'll have these made of aluminum soon!

replacement ALUMINUM enricher nut, or choke cable nut, for the factory carb. Upgrade from original plastic part. Much stronger but still can be broken if you're not paying attention. Use caution and care when working on or around the part.

rubber round mounts for gas tank

$7.99

$19.99

$5.49

Head gasket Kawasaki OEMHead gasket Kawasaki OEM Cut for big bore up to 692inline fuel filter 90 degree

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

Clear plastic fuel filter, metal element. 90 degree.

$42.99

$47.50

$5.99

klr cylinder head refurbishmaster link clip typemaster link rivet type

Refurbish your good usable cylinder head. 

replacement master link. matches the final drive chain we sell.

replacement master link. matches the final drive chain we sell.

$190.00

$8.95

$8.95

OEM exhaust valveOEM intake valveOEM petcock rebuild kit

Exhaust valve, Kawasaki OEM

Intake valve, Kawasaki OEM

Rebuild kit for the original Kawasaki vacuum operated petcock. Made in Japan.

$58.00

$38.00

$26.99

Oil Filter Bypass Tuberear hub rubber damperrings 685

Oil filter bypass tube. Often lost, thrown away with the old filter. You need this in the engine to make sure the oil passes through the filter. Only fits one way, small end into the engine first.

Rear hub, rubber damper. This is the rubber part that fits between the sprocket carrier and hub. Kawasaki OEM part.

replacement ring set for JE/Eagle 685 piston

$17.99

$34.99

$29.95

Spirolock - replacement JEvalve cover gasket, Kawasaki OEMwaterpump rebuild kit, klr650

Replacement spirolock for JE piston kit. This does not fit Kawasaki pistons. This does not fit pistons using circlips to retain the wrist pin.

 

Price is per each - 2 are needed for each piston.

Genuine Kawasaki valve cover gasket. This usually last the life of the bike, but can be damaged and need replacement.

The internal parts needed to rebuild the water pump. O-ring, mechanical seal, and oil seal. You would also likely need a waterpump gasket and clutch cover gasket.

$4.77

$50.00

$18.99