Shop Fits all years KLR650

 
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685 forged piston kit
685 forged piston kitAir filter plastic framecam bearing bolts - set of 8

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 2.5mm over stock. Premium rings.

OEM plastic foam air filter support

Camshaft bearing bolts. Better quality than the OEM parts. Set of 8.

$295.00

$14.99

$6.99

countershaft collarcountershaft collar o-ringCylinder base gasket - Kawasaki OEM

Replacement collar for output shaft, fits into case behind sprocket. Kawasaki part

replacement o-ring for output shaft collar. Kawasaki part.

Genuine Kawasaki OEM cylinder base gasket

$18.99

$3.49

$8.99

cylinder bore & hone for 685cylinder work for 705 or 719dowel for engine cases and cam bearings

Cylinder boring and honing for the 685 piston kit. Pricing is the same for using your cylinder or one of our cores. Read full description before ordering.

Cylinder work for the 719 or 705 piston kit. Does not include liner.

Dowels used all over the klr650 engine. Used as side case locators, and top and bottom of cylinder, and camshaft bearing locators.

$100.00

$225.00

$0.49

drain plug crush washers, package of 4Head gasket Kawasaki OEMHead gasket Kawasaki OEM Cut for big bore up to 692

Aluminum washers for 12mm drain plug. 

Head gasket, Kawsaki original equipment. Stock (not cut) , so it fits up to 1mm oversize.

Head gasket, Kawsaki original equipment. Cut for over size bore up to 692.

$1.29

$42.99

$47.50

661 forged piston kit 692 forged piston kit
klr cylinder head refurbish661 forged piston kit692 forged piston kit

Refurbish your good usable cylinder head. 

Oversize piston kit, fits all years KLR650. Forged, lightweight, 1mm over stock. Premium rings.

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 3.00mm over stock. Premium rings.

$160.00

$295.00

$295.00

719 forged piston kit Complete lever kit with torsion spring incl special tools Complete kit w/torsion spring less tools
719 forged piston kitComplete lever kit with torsion spring incl special toolsComplete kit w/torsion spring less tools

Oversize piston kit, fits 1996 and later KLR650. Forged, lightweight, 5.0mm over stock. Premium rings.

Everything you need except standard tools!

Kit includes:

Eagle basic lever (Doo) kit (does not include extension springs)

Rotor bolt

Torsion spring

Inner left side gasket

Outer left side gasket

$329.99

$138.00

$101.75

Basic lever kit (basic doohickey kit) Rotor bolt Torsion spring
Basic lever kit (basic doohickey kit)Rotor boltTorsion spring

Basic lever kit - the famous Eagle balancer adjustment lever (doohickey). High strength heat-treated aerospace grade stainless. No springs are included. Special tools req'd.

 

Rotor bolt, genuine OEM Kawasaki.

Torsion spring for the klr650 balancer system. Offers several advantages over the factory style extension springs: longer adjustment range, captured on install - spring body can't fall into crankcase.

$39.95

$16.95

$13.95

Rotor puller Rotor holder wrench Left side inner gasket
Rotor pullerRotor holder wrenchLeft side inner gasket

Rotor puller, made by Eagle! High strength alloy steel. 19mm (also fits 3/4 scket) hex. Don't use those pullers made of soft screw stock, use the good stuff!

Rotor holder wrench used during the lever/doohickey upgrade. Use during rotor bolt removal and with rotor puller to remove rotor from end of crankshaft. Use during install of new rotor bolt. Non-magnetic. Design makes it harder to slip and damage rotor.

left side inner gasket, genuine OEM Kawasaki.

$12.95

$29.95

$21.95

Left side outer gasket .7" bar risers 1.5" bar risers
Left side outer gasket.7" bar risers1.5" bar risers

Left side outer gasket. Genuine OEM Kawasaki.

.7 risers, profiled to match KLR triple clamp. Fits KLR650 and others

1.5" bar risers. Machined aluminum, silver or hard black anodized.

$21.95

$29.95

$29.95

EBC brake pads stainless brake lines
exhaust crush gasketEBC brake padsstainless brake lines

Exhaust crush gasket. This is the copper gasket between the cylinder head and the exhaust header. Remember to keep the nuts tight - check the at 100 miles and 500 miles. 

EBC braks pads

stainless braided brake lines

$6.18

$0.00

$30.95

EBC 320mm front brake rotor Rear master cylinder and brake pedal mount
EBC 320mm front brake rotorRear master cylinder and brake pedal mountNGK Iridium spark plug

320mm front brake for KLR650

Replaces the factory cast part with a much stronger machined bracket.

NGK Iridium spark plug. Long lasting, best quality. No need to gap, just install. Hex is 18mm, same as stock. Remember to clean sround the plug with air compressor before removing the old one. There is also a drain hole on the right side of head,...

$219.99

$39.95

$8.99

KLX jet kit
Low fender Mounting KitKLX jet kitInline Fuel Filter

Low fender mounting kit for use wit the Eagle fork brace.

KLX needle, main jets, etc

These are the good stuff. Metal filter elment so no flow issues. Clear so you can make sure fuel is flowing and see if there is junk in the fuel. 90 degree, so they work well with the KLR650. Flex fuel and E85 compatible. Older versions will deteriorate after long exposure to ethanol fuels.

$10.99

$44.95

$5.95

Uni air filter Uni air filter care kit. Manual Petcock for KLR650
Uni air filterUni air filter care kit.Manual Petcock for KLR650

These work very well in the KLR. Flow tests by Cary Aspy said these are the best. Filter care kit available separately. IMPORTANT! You must have the proper oil. Order the filter care kit if you don't have the proper oil. These are not oiled when new!

Keep your engine and filter working well with this kit. Filter cleaner and oil.

Manual Petcock, replaces factory vacuum petcock. Direct bolt on.

$20.95

$19.95

$31.49

carb screw upgrade kit Drill through subframe upgrade kit
carb screw upgrade kitDrill through subframe upgrade kitSubframe bolt upgrade

Make your life easier when working on the carb - get these screws!

 

Non-drill though kit. Replace factory bolts with stronger bolts.

$5.00

$24.00

$5.00

front master cylinder screws Prevailing torque nut
front master cylinder screwsValve shims for KLR650Prevailing torque nut

replacement screws for the front master cylinder reservoir lid.

vavle shims to fit KLR650

prevailaing torque nut for the 1996 and lter KLR650

$2.00

$10.95

$9.95

Countershaft sprocket final drive chain for klr650
countershaft sprocket shim kitCountershaft sprocketfinal drive chain for klr650

Shim kit to remove the lateral play in the countershaft sprocket.

Countershaft sprocket

X-ring final drive chain for klr650

$9.95

$30.95

$88.95

rear sprocket for KLR 650 HiFlo Oil Filter low profile magnetic drain plug
rear sprocket for KLR 650HiFlo Oil Filterlow profile magnetic drain plug

rear sprocket for klr650 OEM KAwasaki

HiFlo oil filter for the KLR

Steel, comes with 4 crush washers.

 

 

$54.95

$3.99

$8.95

Oil Filler Cap - natural or black hard anodize
Viton valve stem seals for your klr650 engine!Oil Filler Cap - natural or black hard anodizecam chain tensioner gasket

Viton valve stem seals for  the KLR650. Just the best available. Price is for set - so you need to order 1 set to get 4 seals. ($2.99 each)

Machined aluminum oil filler cap. Uses 6mm hex key (there's one in the factory tool kit). Includes new o-ring too! Hard anodized. Natural hard anodize closely matches engine color 1997 through 2010.

Cam chain tensioner gasket, OEM Kawasaki part. Often needed during valve adjustment or other top end work.

$11.96

$21.95

$3.09

clutch cover gasketcylinder bore & hone for 658cylinder bore & hone for 692

Kawasaki OEM clutch cover gasket.

Cylinder boring and honing for the 658 piston kit. Pricing is the same for using your cylinder or one of our cores. Please read full description before ordering.

Cylinder boring and honing for the 692 piston kit. Pricing is the same for using your cylinder or one of our cores. REad full description before ordering.

$22.50

$100.00

$100.00

fuel elbow for carb with o-ringswater pump cover gasket

Repplcement fuel inlet elbow for carb with o-rings. This is genuine Kawasaki part. This fits carb's 1987-2009. In 2010 Kawaski changed the carb.

Genuine OEM Kawasaki waterpump cover gasket

$8.00

$5.19